The problems associated with operating a modern compressed air system are complex and often camouflaged to the untrained eye.That is where a professional Air Audit can help by addressing the total process of producing compressed air... not just the compressors
Compressed air system consists supply, distribution & demand. We can measure flow & power at supply and leak detection at distribution & demand (point of use)
Compressed air flow can measure through various process or equipments like Orifice (differential pressure) flowmeter, Vortex type flowmeter, Thermal insertion method etc…
The flow meter can be inserted into an existing point without interrupting your production
Leaks: The national average is 25% of total demand
Most of the leakage found at point of use and secondly during transportation
Leak detection can identify by noise but it’s difficult in continuous running plant hence it is identified through ultra-sonic or equivalent meter
Identified leakages should tag for rectification
The 6 mm hole in compressed air pipe leakage 104 CFM @ 7 Barg pressure, approx. 17 KW power is required to generate it and 9-10 lakh rupees is the power cost per year
Your air system problems require total solutions. A professionally conducted Air Audit will help you define system problems,whether they are in demand, distribution or supply, allowing you to develop cost-efficient solutions that meet your return on investment goals
